Ensuring the quality of Ceylon tea
By Thushara Matthias
The Ceylon tea industry is going through major changes and facing tough challenges in overseas markets. Regulations that are more than a century old are being reviewed while the crisis in the Gulf has affected key markets in the Middle East. In this interview H. D. Hemaratna, Tea Commissioner of the Sri Lanka Tea Board, talks about his work in a de-regulated environment and measures to fight fraudulent activity to prevent the image of Ceylon tea being tarnished.

Tea pluckers pluck green leaf

Can you describe the role of the Tea Commissioner and your work in ensuring the quality of Ceylon tea?

The Tea Commissioner's Division is the regulatory arm of the Sri Lanka Tea Board. Starting from the green leaf intake into the factories to pre shipment, the Tea Commissioner ensures that quality is maintained. The office ensures the registration of tea exporters and importers, and the quality of pre-auction tea, pre-shipment tea and pre and post-import tea.

Several projects have been carried out to ensure the quality of the tea. It is known that 30 percent of the leaf in the bought leaf is bad due to post-harvest damage. Losses as a result of post-harvest damage amounts to nearly Rs 3,000 million annually. Off grade tea and refused tea made with the use of damaged and mature leaf is a threat to the industry. With this in mind the tea Board initiated its second Randalu project, which was called the "Randalu BB Project" (Randalu Below Best Project). Below best leaf means the immature and damaged leaf. Under this project the use of coir sacks in transporting green leaf, use of vehicles with racks for transportation, the method of packing tea leaves and restricting leaf intake to the maximum operational capacity of the factory is being looked at.

Tea being sorted at a factory in the south

How do you ensure that teas exported adhere to proper standards?

Three weeks prior to tea being sold at the Colombo auction the brokers send sample catalogues to my division. The Tea Board tea-tasting unit tests these samples. If there is any suspicion that the tea does not conform to the ISO 3720 standard samples taken randomly from these suspect tea lots are sent to the Government Analyst's Department for testing. If the Government Analyst's Department confirms that the tea is of low quality, the tea is either destroyed or the brokers are notified to send the tea to the manufacturer and not submit it at the auction. This rejected tea could be upgraded at the factories once again.

We also monitor pre shipment tea. Samples are drawn from tea that is ready for export and poor quality shipments are cancelled sometimes.

The Tea Board tests pre-shipment tea samples for contamination. If the tea examined is not fit enough for human consumption, we do not allowed the particular consignment to be exported. The Tea Board has even opened its Exports Branch on Saturdays for the benefit of exporters since 1992. The rejected consignments are destroyed under the supervision of Tea Board officials to prevent them from entering the local market and to stop it from being exported. Last year 93,000 kg were destroyed - the highest in any year - and up from 56,000 kg the year before. This is because factories were offering more poor quality teas at the auction. The root cause is that some factories use inferior quality green leaf.

There are allegations that lime is mixed with green tea, after it is crushed, and turned into black tea, adversely affecting the image of Ceylon tea?

This has been happening for quite sometime. Raw material is the problem. Investigations have revealed that off grade tea is sent to some small factories in another area, leaves are crushed and turned to dust and with the help of chemicals black tea is produced and sold at the auction. My officials found this out at the pre-auction tests and removed the tea immediately. Afterwards we held several seminars to educate factory owners in areas such as Gampola, Bandarawela and Ratnapura where our regional offices are situated.

The Colombo Brokers Association has said in a report that some factories don't have off grade produce? How is this possible?

Some factories don't have off grade tea in their records. It is very surprising. Factories can produce up to 80 percent main grade teas if they accept good quality leaf. Off grades should not usually exceed 20-30 percent of the total. More off grades means more refused tea which are recycled in the local market fraudulently.

Big factories have a very large outturn and they make big money by declaring only main grade teas, which attract higher prices at the auctions. These factories silently dispose of their undeclared off grade tea to other small factories. It is apparent in the records of these small factories that they have produced more than the maximum capacity of production. Under the Tea Control Act No 51 of 1957, I have full authority to cancel the license of these factories based on the manner of operation. In 2002 we cancelled the licenses of 74 factories. About a million kilos of substandard, illegal teas are recycled annually.

The Tea Board has intensified checks because if any substandard teas are exported it could tarnish the image of Ceylon tea.

Another reason licenses are cancelled is because of nonpayment to small holders. Some factories take a massive intake of green leaf and till the tea is sold they borrow money from the broker at an interest rate of 30 percent, which they use for many things but not to pay small holders. Small holders who have no bargaining power remain silent. Once it is reported to the Tea Commissioner's division I try to recover the money from the broker. The broker says the tea has not been sold at the auction. At this point I cancel the license or suspend the factory to prevent further transactions between the small holder and the factory owner.

Certain tea factory owners have paid two rupees less to green leaf suppliers violating the Reasonable Price Formula under which 68 percent of the price earned for black tea must be paid to small holders who supply the leaf. This is a result of cash flow problems created by reduced demand for Ceylon tea at the Colombo auctions because of fears of war in the Gulf.

I have been informed about this grave problem and I have already taken action to ensure proper payments are made. The Attorney General has fully endorsed the powers entrusted to me by the Tea Control Amendment Act of 1993. I have written to the defaulting factory owners asking them to pay the due amount to the smallholders, either directly or by remitting the money to the Tea Commissioner's account. If my directions are not carried out I have the power to cancel or suspend their licenses. That's unnecessary right now as several defaulting factory owners have paid up.

Three tasks forces were established to review the current status of the tea industry, especially regulations, and recommend improvements?

These task forces are the Quality Task Force, Process Task Force and Regulatory Review Task Force (RRTF). The RRTF will be looking into the matters relating to regulations. Registration of warehouses, which store more than 1,000 kg of tea at a time and the registration of garden marks are also considered in the recommendations.

The necessity of keeping the existing regulations and introducing new regulations to govern the industry has been considered. Restrictions on the number of garden marks that can be registered by the Tea Board have been removed. (Garden marks are a form of trade mark or brand name under which factories sell teas. Each estate may have three or four garden marks).

The task force has recommended manufacturers should now obtain some sort of approval from the Colombo Tea Traders' Association (CTTA), rather than the Tea Board, if they want to get any additional marks. Garden marks are not registered with the Trade Marks and Patents Registrar but earlier they used to get Tea Board registration. Some regional plantation companies, which are producing increasing volumes of tea, may want to get extra marks to dispose of quality tea through the auction. Also registration of garden marks helped prevent dishonest manufacturers from getting new garden marks. This happens when we ask brokers to withdraw their teas from the auctions after chemical analysis by the Government Analyst found the teas were not suitable for consumption because they were contaminated, sub-standard or did not comply with the relevant ISO standards. Their garden marks get blacklisted and they try to register a new mark but we could check the track record to prevent this practice.

When the whole economy is focusing on de-regulating what happens to the existing regulations? What are the regulations they identified as inappropriate?

Even at present there are no delays when tea is being tested for quality. The export clearance is given within 24 hours to the exporters if they have conformed to the ISO standards. Therefore there isn't any necessity to remove any existing regulations.

There is a belief that the import of tea for blending with Ceylon teas and re-export could damage the image of Ceylon tea?

This is a misconception. Imported teas account for a mere 1.27 percent of Sri Lanka's total tea production. This is also a move to cater to the specific requirements of some markets and get higher prices in markets that need multi-origin teas. This move would only increase the inflow of foreign exchange into Sri Lanka.

What benefits can the industry reap from the online shopping function which would be introduced by the Tea Board in the near future?

It is actually a very small quantity of tea that will be sold via our web site. If the Colombo tea auction could go online or be automated then it will benefit the tea small holders as at present they have to wait for nearly a month to get the money for the leaf they have sold to the factory owners.

Will the newly established Tea Association take over the tasks of the Tea Board?

No association can take over the regulatory work of the Tea Board as it has to be impartial and transparent with no favouritism or political influence. The Tea Commissioner is the only party that can carry out the regulatory work to ensure justice to all parties involved in this industry.

What additional powers do you require to carry out your role efficiently?

The laws need to be changed. There are some places in Colombo, which collect the tea, which the Tea Board has instructed to be sent to factories to be upgraded due to poor quality. These places put them back into the auctions with the use of good garden marks. I need more authority to raid these places and bring them before law. These warehouses at Dam Street have the name board saying "Licensed Dealer" but there's no license given by the government. There are no laws to prevent this type of fraudulent activity.


Back to Top  Back to Business  

Copyright © 2001 Wijeya Newspapers Ltd. All rights reserved.
Webmaster