New
frontiers of engineering-fifth wave of technology
By Dr. Nimal Rajapakse
These are excerpts of the Olcott Memorial Oration presented recently
in Colombo by Dr Nimal Rajapakse, Professor and Head, Department
of Mechanical Engineering, The University of British Columbia, Vancouver,
Canada.
The
frontiers of engineering are advancing on many unexplored territories.
In the 19th and 20th centuries, we were driven by the desire to
go big. We have seen giant skyscrapers, suspension bridges, aircraft,
chemical processing plants, etc. Such developments significantly
improved our standards of living.
The rise and fall of various technology sectors constitute a normal
development cycle and will continue to happen in the future. For
example, railroad building in the western world peaked during 1845-1900
and died down several decades later.
The
aviation industry peaked in the 1970s and thereafter reached a steady
state. The same is true of the information technology industry,
which peaked during the last two decades of the 20th century and
has seen a gradual downturn over the past five years.
New
waves of technology
We have gone through four waves of technological advances over the
past three centuries and are now in the fifth one. The fifth wave
corresponds to MEMS and Nanotechnology. In contrast to the technological
goals of the 19th and 20th century to make thing bigger, the fifth
wave of technology takes us in the opposite direction to analyze,
design, build and manipulate objects that are too small to see with
the naked eye. The MEMS technology involves objects with dimensions
ranging from few millimeters to micrometers whereas Nanotechnology
involves objects with dimensions ranging from one to one hundred
nanometers.
The
fifth wave of technology, which we are riding today, is about Nobel
Prize winner in Physics, the late Professor Richard Feynman’s
ideas and vision. Many things he mentioned have become possible
in recent years or will become possible over the next few decades.
MEMS
technology came to the forefront of engineering in the early 1990s
although some applications existed before that. It is a technology
similar to that used for making computer chips. Today, a computer
chip the size of your thumb can perform 10 billion operations per
second. Advances in semi-conductor technology for more than a decade
have enabled building very small-scale mechanical devices and objects
such as beams, plates, gears, motors, actuators, etc. Could we build
a micro-robot that navigates through blood vessels using bio-sensors
to reach the site of a cancer for controlled delivery of a drug?
This would be a much more effective way to treat cancer patients
than current approaches such as radiation therapy.
Research
is underway to use MEMS technology to restore vision to people suffering
from certain types of blindness. According to an article published
in the Mechanical Engineering magazine of ASME, a group of engineers
from several leading laboratories in the US is working together
to design and build a microelectromechanical device that can be
implanted on the surface of the retina. In this artificial retina,
a microelectrode array will perform the function of normal photoreceptor
cells, to restore vision for people whose photoreceptors cells have
been damaged.
The
goal is to build an array of 1,000 electrodes, with each electrode
having a diameter of 50 ìm. The 1000-electrode array, according
to the researchers, will deliver enough optical resolution for patients
to read and recognize fine shapes. Another interesting application
of MEMS technology under development is an implantable device for
monitoring blood glucose, oxygen, acidity or other chemicals.
My
colleague, Professor Mu Chiao, who holds a Canada Research Chair
in MEMS and Nanotechnology in the Department of Mechanical Engineering,
does this work. The proposed device is a square silicon chip, half
a millimeter thick and two millimeters wide. It will have a self-contained
power source and work by allowing chemicals in the blood to flow
through it. A sensor measures chemical concentrations then sends
this information to a tiny processor, which transmit the information
to a receiver. A major challenge in implantable biomedical device
technology is the power source. Lithium batteries have long been
used to power implantable devices such as pacemakers and spinal-cord
stimulators. According to Professor Chiao, MEMS-based implantable
biosensors can become viable if a power source can be built using
MEMS technology. To meet this need, Dr. Chiao teamed up with other
researchers to build a micro-battery that runs on glucose from body
fluids. He has applied for a US patent for this new battery.
While
MEMS researchers are searching for revolutionary new applications
and MEMS technology rapidly advances towards mass production of
micro devices for various applications, a new area of research that
takes us deeper into Feynman’s ‘infinitesimal world’
has emerged. This is Nanotechnology. Feynman speculated about Nanotechnology
nearly 50 years ago. Advances in Nanotechnology are expected to
yield significant benefits in areas as diverse as advanced materials,
water treatment, information and communication technology, computer
technology and medicine.
Advanced
materials have played a critical role in technological advances
over the past four to five decades. Today we have composite materials
that are not only much lighter than steel but several times stronger.
Nanotechnology would allow us to build, starting at the atomic and
molecular levels, new materials that have novel properties, functions
and applications. Carbon NanoTubes (CNT) are an important class
of nanomaterials in the development of this new generation of materials.
There are two types of carbon nanotubes: single-walled or multi-walled.
The
diameter of a carbon nanotube is only a few nanometers and the length
varies between a few micrometers to centimeters. Carbon nanotubes
are not only extremely stiff and as strong as diamonds, they can
also conduct electricity extremely well. Current R&D efforts
are focusing on the application of CNTs in reinforced composites,
sensors and nanoelectronic devices. In addition, some nanomaterials,
such as nanocrystalline ceramics, have properties that may result
in superior quality medical implants. Nanotechnology could be used
one day to build a new generation of smart materials that posses
the ability to sense, actuate and perform self-repair.
There
will be many exciting applications of Nanotechnology in medicine.
One of the most exciting areas is in drug and gene delivery. The
challenge is to build a nanoparticle with an on-board sensor that
can destroy specific diseased cells by using controlled delivery
of drug molecules or introduce new, stronger DNA molecules to repair
damaged cells. This dream may not be realized for another 20-30
years but the groundwork is being laid today in leading laboratories.
Let
me take a minute to explain why I am interested in MEMS and Nanotechnology.
My area of specialization is Solid Mechanics, which deals with the
mechanical behaviour of materials, and forces and deformations in
structures and devices under various types of loading.
Now
think about the structures and devices encountered in MEMS and Nanotechnology.
Consider a practical example of a MEMS device where a crack could
grow at a rate of less than one micron per day.
How
do we model and understand fracture at that scale to ensure reliability
of MEMS devices? Another good example is in biomedical applications
where nano-scale holes are created in a plate device to allow transfer
of cells and fluids. Civil and Mechanical engineers have studied
stress concentration around notches and holes in plates for a long
time. Could we use such solutions at the nano-scale? At the nano-scale,
surface energy and quantum effects play a dominant role. What happens
when a fluid flows through a micro or nano-scale channel? Research
shows that modeling of devices at the nano-scale cannot be done
by classical continuum mechanics or fluid mechanics. New theories
accounting for surface energy and quantum effects have to be developed.
I am therefore interested in developing new theories and computational
techniques to study the mechanics of nano-scale and micro-scale
objects.
Hydrogen
Technology
Let me now talk about another new frontier of engineering. A major
challenge facing the world today is the pollution caused by fossil
fuels. Fossil fuels produce several harmful gases when they are
burned.
Motor
vehicles and electric power generators are the prime sources of
carbon monoxide and carbon dioxide in the atmosphere, which contribute
to global warming and climate change.
Motor
vehicles also emit nitrogen oxides, sulphur and carbon particulates
(or soot) which cause serious health problems in humans. Around
the world today, billions of dollars are spent on research and development
programs in the area of clean energy technology.
Alternative
fuels such as natural gas, ethanol, methanol, etc. have been studied
for many decades. It is well known that electric vehicles have many
advantages over conventional vehicles run by internal combustion
engines. The main advantages are efficiency, no pollution and low
mechanical wear and tear due to fewer moving parts.
I would
like to talk about a new frontier of engineering that would make
cars powered by a device analogous to a conventional battery viable
and efficient. The device is powered by hydrogen, and research is
underway in leading industrial and government laboratories around
the world. The Clean Energy Research Centre at the University of
British Columbia (UBC) and the Institute for Fuel Cell Innovation
of the National Research Council of Canada located at UBC are leading
Canadian centres for hydrogen-based clean energy technology. Hydrogen
is the most abundant chemical element in the universe. Think of
the abundant amount of water and plant life on earth as sources
of hydrogen. Hydrogen can be considered the ideal fuel because of
its inexhaustibility and compatibility with nature.
How
do we use hydrogen to run a car or produce electricity for an industrial
plant? The answer is a device called a fuel cell. A Swedish scientist
first introduced the concept of a fuel cell in 1838.
A fuel
cell is similar to a conventional battery. It is an electrochemical
device, which uses hydrogen and oxygen as the reactants. Hydrogen
and oxygen are fed to a fuel cell from an external supply.
The
reactants are therefore continuously supplied, unlike in the case
of a traditional battery. A continuous supply of reactants allows
for continuous long-term operation of fuel cells. The only by-product
of a hydrogen fuel cell is water vapor.
I am
sure you have an obvious question for me. Why are we still running
cars and power generators on petrol and diesel instead of using
fuel cells? Although hydrogen-based fuel cell technology looks very
attractive from a pollution point of view, there are significant
technological challenges in getting our cars and other equipment
run by fuel cells.
What
are these challenges?
The main challenges are economical production, storage and distribution
of hydrogen. Hydrogen can be obtained from water by the process
of electrolysis – splitting water molecules using electricity.
Energy is therefore required to produce hydrogen and has to be obtained
in a clean and efficient manner. Over 75% of hydrogen produced today
comes from natural gas (methane) reforming (about 23% is produced
from petroleum). Another issue is storage of hydrogen either in
liquefied or compressed (high pressure) form. It is also necessary
to develop a network of refueling stations similar to current petrol
stations, where automobiles can be refueled.
The
first hydrogen refueling station was opened in Iceland in 2003.
There are also issues in the design and manufacturing of fuel cells
with respect to materials, water management and temperature. Major
auto and electric power industries are investing substantial resources
(multi-millions of dollars) to address these key technological barriers.
Research is also underway to replace batteries used in many industrial
equipment and consumer electronic products by fuel cell powered
batteries. There are already demonstration cars and buses in operation.
A hydrogen highway is planned from Vancouver to Whistler in Canada.
It is expected that most major technological challenges will be
addressed over the next two decades and that hydrogen-based clean
energy technology will be implemented by automobile and other industries.
Applications
with power demands below 1 kW constitute a potential market niche
for fuel cells. Examples of these applications include communication
systems, power tools, portable electronics, sensors for remote locations,
and a large number of recreational appliances. Small-scale power
plants (1 to 50 kW) for residential and commercial applications
(e.g., restaurants, hospitals, and hotels) are another area with
significant potential. Large-scale power generation (100 kW –
2MW) from fuel cells is also under consideration.
Impact
on Engineering Education
In order to meet the challenges of the new frontiers of engineering
and the needs of the 21st century, it is important to educate engineers
to think across different subject areas. As you can see, many of
the new frontiers involve a high degree of interdisciplinarity and
require a strong engineering science foundation. The new areas such
as Nanotechnology require engineers with strong skills in basic
sciences, engineering sciences and engineering design. In the last
2-3 decades of the 20th century, engineering programs around the
world became too specialized and many ‘soft’ engineering
subjects were added.
Engineering
programs became too compartmentalized and students today have difficulty
in seeing interconnections between core subjects. Such approaches
to engineering education discourage interdisciplinarity and produces
engineers with poor system integration skills.
Another
issue to note is the emergence of Biology as a core discipline of
engineering in the 21st century. This is a challenge because Biology
has never been a part of the engineering core. However, think about
emerging areas such as Nanotechnology, tissue engineering, bio-electronics
and the vast opportunities in the health and communication technology
sectors.
In
these areas, great inventions will be made based on biological systems.
We therefore need to think seriously about including core elements
of Biology in relevant engineering curricula.
In
my opinion, there is strong merit in having a common curriculum,
based on core engineering sciences, design, mathematics and basic
sciences for the first two years of undergraduate engineering programs.
Sufficient
specialization can be achieved in the remaining two years, and postgraduate
studies should be the avenue for further specialization. Some of
the world-renowned institutions such as Harvard University have
a strong component of core engineering sciences and integration
of Biology in the undergraduate engineering programs.
Two
weeks ago, I had lunch with a former CEO of a Canadian advanced
technology company. According to him we need only two types of engineers
to drive the knowledge-based economy of the 21st century. One is
an engineer with strong system integration skills to create the
inventions, and the other is an engineer with strong product management
skills to generate value out of these inventions. I think that is
an important message for engineering educators around the world. |