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Hayleys is Sri Lanka's largest exporter
of coir fibre products and its subsidiary Rileys has patented many
innovative designs. Picture shows manufacture of coir flocked mats
at its Ja-Ela factory. (Inset) Innovations in the 'pet' boot scraper
range. Pix by Dinuka Liyanwatte
Rileys'
success spawns global copycats
By F.A. Mariff
Rileys Limited, the Sri Lankan pioneer manufacturer of floor coverings
using local raw materials, has carved a niche market for its patented,
innovative products but its success has spawned a host of cheaper
imitators that the Hayleys subsidiary keeps at bay with regular
litigation.
The
company, which has representative firms in the U.K, Holland, Japan
and Australia, is also expanding its operations in to South America
and the territories of the former Soviet Union.
With
over 500 patented products under its umbrella, Rileys exports value
added coir as well as rubber floor covering products to 28 countries.
It has an annual turnover of Rs 600 million.
Major
retail chains such as Homebase, Wallmart, Kmart, Lowes, Jusco and
Home Center are some of the main importers of Rileys products worldwide.
"Even
with a simple product like coir fibre, because of our creativity
and high value addition we have created a niche market of our own,"
Crishan Mendis, the company's chairman, told The Sunday Times FT
in an interview.
"Our
products have gone down really well with consumers in international
markets. Because of our success others have realised that this is
the way to go and are trying to get into the same markets by copying
us."
Rileys
has successfully litigated against a number of companies in countries
like Japan, India, Taiwan, Germany, U.S, U.K and France for the
violation of its patent rights.
These
include top super market and DIY (Do-It-Yourself) chains in Europe,
resulting in a substantial amount of stock being destroyed and compensation
being awarded to Rileys.
The
worst competition comes from India, a big coconut producer, and
cheap imitations from China have emerged as a new threat to Rileys'
patented coir products such as boot scraper mats in the world market.
Boot
scraper mats of cheaper and inferior quality have made a significant
erosion in the market share of Rileys, Mendis said. The coir boot
scraper mat is a Rileys innovation and is considered a flagship
product of the company.
Although
the company owns patent rights for this product as well as a considerable
range of other mats, manufacturers from countries like India and
China are constantly making patent infringements.
Mendis
noted that so far, defending the patents of the products of Rileys
in China has been most difficult as the laws as well as the legal
system of the country require compelling evidence to make a case
against such manufacturers.
The
company provides employment for 110 people at its Ja-Ela factory
and another 20 at its Dankotuwa factory which manufactures rubber
mats and recycled rubber mats. It also has almost 1,500 external
employees as sub contractors.
The
coir industry here suffered a set back recently due to the scarcity
of coir fibre because of unhealthy weather conditions. But Rileys
was able to make profits last year because its higher value added
end-products allow it to command high prices and maintain good profit
margins to sustain the firm in difficult times.
"Consumers
are willing to pay a premium price because of the creativity and
the innovativeness of our products," Mendis said. However,
the increase in the price of rubber in the market had an adverse
effect on prices and in turn on profits.
The
company out-sources many of its operations to small industries in
all parts of the island. Rileys provides the technical knowledge,
raw material and at times machinery to the external workers.
Supervisors
and quality control staff visit these factories on a regular basis
in order to ensure quality."This is also a contributing factor
for our low levels of cost and the high profit margin," said
Mendis.
Mendis
also said that the industry is facing labour shortages due to health
hazards and difficult working conditions. Although the company started
out in 1989 like most other companies by manufacturing and exporting
traditional coir based products, Rileys decided to diversify into
value added coir products specifically in the floor-covering sector.
This
step proved to be the winning formula for the company. Today Rileys
is recognized the world over as an innovative and top-of-the-range
producer of floor coverings.
"The
hallmark of our success has been our creative products," Mendis
said. The musical mat and the water spray boot wiper are two new
innovative products, which were made available this year.
There
are no qualified designers at Rileys and innovation stems from all
levels of employees in the company."We practice an open door
policy and anyone can display their creativity without any prejudices,"
Mendis said.
Employees
are also recognized for their abilities and in some cases are sent
abroad for training or to visit related exhibitions in order to
gain a broader perspective of the industry.
Most
of the raw material for production is acquired locally with the
exception of wire for certain types of mats which are imported in
order to assure the quality of the product.
"Consumers
are willing to pay a premium price because of the creativity and
the innovativeness of our products," Mendis said. However,
the increase in the price of rubber in the market had an adverse
effect on prices and in turn on profits.
The
company out-sources many of its operations to small industries in
all parts of the island. Rileys provides the technical knowledge,
raw material and at times machinery to the external workers.
Supervisors
and quality control staff visit these factories on a regular basis
in order to ensure quality."This is also a contributing factor
for our low levels of cost and the high profit margin," said
Mendis.
Mendis
also said that the industry is facing labour shortages due to health
hazards and difficult working conditions. Although the company started
out in 1989 like most other companies by manufacturing and exporting
traditional coir based products, Rileys decided to diversify into
value added coir products specifically in the floor-covering sector.
This
step proved to be the winning formula for the company. Today Rileys
is recognized the world over as an innovative and top-of-the-range
producer of floor coverings.
"The
hallmark of our success has been our creative products," Mendis
said. The musical mat and the water spray boot wiper are two new
innovative products, which were made available this year.
There
are no qualified designers at Rileys and innovation stems from all
levels of employees in the company."We practice an open door
policy and anyone can display their creativity without any prejudices,"
Mendis said.
Employees
are also recognized for their abilities and in some cases are sent
abroad for training or to visit related exhibitions in order to
gain a broader perspective of the industry.
Most
of the raw material for production is acquired locally with the
exception of wire for certain types of mats which are imported in
order to assure the quality of the product.
st
of the raw material for production is acquired locally with the
exception of wire for certain types of mats which are imported in
order to assure the quality of the product. |